Super Alloys
Inconel 825
Rely on PML IN825 superalloy for exceptional heat and corrosion resistance across demanding environments.
Outstanding performance in acidic and high-temperature environments.
Widely used in industries requiring high strength and superior corrosion resistance, including oil and gas for downhole tubing, valves, and pressure vessels; aerospace for exhaust systems and structural components; marine applications for seawater-exposed parts; and chemical processing for piping, reactors, and heat exchangers.
Ingot Manufacturing Process
Melting of virgin elements to make ingots of IN825 alloy by Vacuum Induction melting (VIM)
RFQ from Customer
Alloy chemistry and ingot specifications are finalized as per application requirements.
Alloy Design/Planning
As per customer requirements, mould design carried out and planned for charge preparation, charge sequences in VIM furnace. Careful selection of raw materials are the prime factor to achieve specified chemistry of an alloy.
Alloy Melting by VIM
Virgin elements are charged into the VIM furnace either in air or under vacuum, with precise adjustments made for trace element additions during melting.
Process & Quality Control
The melt is poured under vacuum into precision-engineered molds using an automatic tilting mechanism for defect-free solidification. With online temperature, Spectro, and oxygen data, we meticulously control melting and refining to achieve the specified ingot composition.
Primary Finishing
Post-casting processes include surface treatment, cropping, and preparation of ingots for downstream processing.
Testing & Packaging
Every batch is tested for chemical composition by Spark- OES / wet analysis / Gas analysis, and physical compliance as per customer specification before secure packaging.
Properties
Exceptional heat tolerance, stress durability, and chemical degradation resistance
Performs under pressure—resistant to saline, heat, and mechanical stress in critical environments.
Alloy | Mechanical properties* | PML alloy: as cast* |
PML IN 825 alloy | Rockwell Hardness | 20 - 25 HRC |
| Tensile Strength Ultimate (UTS) | 760 - 930MPa |
| Tensile Strength Yield (YS) | 310 - 550MPa |
| Elongation | - |
*Typical | Reduction of Area | Not applicable |
Process Capability
Precision melting, alloy control, and vacuum casting for consistent, high-performance results.
Custom ingot shapes and batch sizes tailored to exact customer specifications.
Input Batch size | Output | Alloying Elements | Chemistry tolerance | Impurities Max |
30 kgs to 600 Kgs | Ingot of required shape as per customers requirement | Ni, Cr, Mo, Nb | +/- 0.5 % for Higher level % (Above 2 digit) and +/- 0.3 % for lower level % (Single digit) | Oxygen < 25ppm Hydrogen < 3ppm Nitrogen < 50ppm All other impurities < 50 ppm |
Ensuring material integrity with 100% PMI testing via our precise XRF analyser.
Chemical analysis performed using Ametek Spectromaxx.
Technical Specifications
Powering Your Success with Precise, Reliable Specs
Engineered to meet demanding specs with consistent quality and adaptable performance.
Elements | PML composition | Chemical composition Range (Wt%) |
|
| Typical (Wt%) | Min | Max |
Nickel | 42.00 | 38.00 | 46.00 |
Chromium | 21.5 | 19.5 | 23.5 |
Molybdenum | 3.0 | 2.5 | 3.5 |
Copper | 2.25 | 1.5 | 3.0 |
Titanium | 0.90 | 0.60 | 1.20 |
Iron | Min 22.00 | Balance (Min 22.00) |
|
Carbon | 0.03 | 0.00 | 0.05 |
Silicon | 0.03 | 0.00 | 0.05 |
Manganese | 0.60 | 0.00 | 1.00 |
Sulphur | <0.03 | 0.00 | 0.03 |
Aluminium | 0.1 | 0.00 | 0.20 |
Oxygen | 100PPM | 0.00 | 300PPM |
Nitrogen | 50PPM | 0.00 | 300PPM |
Hydrogen | 5PPM | 0.00 | 10PPM |
Trust, Reliability & Quality
With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.
ISO 45001
Occupational Health and Safety (OH&S) management systems
ISO 14001
Environmental Management Systems (EMS)
ISO 9001
Quality Management Systems (QMS)
IATF 16949
International Standard for Automotive Management Systems
AS 9100
Aerospace Quality Management System (QMS)
Frequently Asked Questions
A super alloy is a high-performance material known for its exceptional mechanical strength, resistance to high temperatures, corrosion, and oxidation. These alloys are predominantly used in extreme environments such as aerospace, automotive, power generation, and chemical processing industries.
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