Die Casting
ZAMAK Die Casting
Produce Complex, High-Volume ZAMAK Parts Cost-Effectively with Our Multi-Slide Die Casting.
High-speed production; superior accuracy, stability, and streamlined assembly
Perfect for sustainable mass production: exceptional tolerances, low energy use, and full recyclability.
Zamak Multi-slide die casting assembly process
Zamak ingots are melted at 420°C and injected to produce intricate, tight-tolerance parts with ease.
1
Raw Material
We start with high-quality Zamak alloy ingots to ensure consistency, durability, and optimal casting performance.
2
Tooling
Precision tooling is designed and built to shape every part to exact specifications with repeatable accuracy.
3
Casting
Molten Zamak is pressure-injected into compact dies, forming complex geometries with minimal tolerances.
4
Machining (Conditional)
Optional machining ensures ultra-tight tolerances and specific features when required.
5
Plating (Conditional)
Optional plating provides enhanced surface finish, corrosion resistance, and desired properties.
6
Assembly (Conditional)
Your components are expertly assembled with other parts as per your final product needs.
7
Inspection & Testing
Each part undergoes rigorous checks for accuracy, strength, and quality—ensuring zero compromise.
8
Packaging
Finished components are carefully packed to maintain quality and integrity during transit.
9
Dispatch
Ready-to-ship parts are dispatched on time, delivering precision and performance to your doorstep.
Comparison
Comparison of Multi-Slide Die casting & Conventional Multi-slide Die-casting
| PML Multi-Slide Die Casting Machine | Conventional Die Casting Machine | |
| No. of slides | 2-4 | 2 |
| Sprue requirement | No | Yes |
| Precision level | High (0.025mm) | Normal |
| Complex casting | Easy | Difficult |
| Production cycle | Fast(up to 15shots/min) | Slow |
| Surface finish | High | High |
| Material usage | Low | High |
| Die Change | Easy (15mins) | Difficult |
| Secondary operations | Reduced/Eliminated | Required |
| Output | High | Low |
Advantages of using Multi-slide die-casting
1
High-Speed Production
Rapid cycle times enable large-scale output with consistent quality.
2
Dimensional Accuracy & Stability
Delivers tight tolerances and superior surface finishes.
3
Strength with Lightweight Design
Components are durable yet lightweight, ensuring mechanical integrity.
4
Versatile Finishing Options
Supports various surface treatments including plating, painting, and polishing.
5
Simplified Assembly
Die-cast parts can integrate features like bosses and studs, reducing secondary operations.
6
Thin Wall Capabilities
Enables production of strong yet lightweight parts with thin walls for advanced applications.
Reliable performance with excellent dimensional accuracy, shock resistance, and finishing versatility
Zamak’s unique alloy blend delivers high tensile strength, tight tolerances, and repeatable results in demanding manufacturing environments.
Benefits
Why use ZAMAK?
The use of the ZAMAK in the multi-slide die-casting has several advantages
1
Shocks, wear & corrosion resistant
2
Machine-ability
3
Versatility in finishing
4
High accuracy
5
Rapid production times
6
Energy efficient
7
Low environmental impact
8
Recyclable
Trust Reliability & Quality
With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.
Frequently Asked Questions
Zamak is a zinc-based alloy with aluminium, magnesium, and copper—perfect for strong, detailed, and durable die-cast parts.
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